Monday, 5 November 2012

PRINT PROCESSES: spot colour varnish

Spot colour varnish

In offset printing, a spot color is any color generated by an ink (pure or mixed) that is printed using a single run.

The widely spread offset-printing process is composed of four spot colors: Cyan, Magenta, Yellow, and Key (black) commonly referred to as CMYK. More advanced processes involve the use of six spot colors (hexachromatic process), which add Orange and Green to the process (termed CMYKOG). The two additional spot colors are added to compensate for the ineffective reproduction of faint tints using CMYK colors only. However, offset technicians around the world use the term 
spot color to mean any color generated by a non-standard offset ink; such as metallic, fluorescent, spot varnish, or custom hand-mixed inks.

When making a multi-color print with a spot color process, every spot color needs its own lithographic film. All the areas of the same spot color are printed using the same film, hence, using the same lithographic plate. The dot gain, hence the screen angle and line frequency, of a spot color vary according to its intended purpose. Spot lamination and UV coatings are sometimes referred to as 'spot colors', as they share the characteristics of requiring a separate lithographic film and print run.


Generally the cost and potential for problems for a print job increase as one adds more spot colors, due to the increased cost and complexity of added process inks and films, and requiring more runs per finished print. However, because of the complicated process, spot colours are effective at preventing forgeries of money, passports, bonds and other important documents. Money printing for example, uses secret formulae of spot colors, some of which can be seen by the naked eye and some that can only be seen by using special lights or applying certain chemicals.

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